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Apex Petrochemical Complex

Plant zones

Five process blocks define the operational world for live telemetry. Display codes follow plant drawings; telemetry ids stay compatible with the existing risk path.

Zone A12

Hydrogen Sulfide Processing

Sour-gas sweetening, H₂S knockout, and vapor recovery ahead of fuel-gas and sulfur recovery trains.

critical
4,200

Zone A12 is the primary toxic-gas processing block. Fixed H₂S detectors, wind roses, and PPE cameras feed SENTINEL’s risk engine. Incidents here typically involve flange leaks, knockout drum overfill, or isolation-valve failures.

Open live zone dashboard →

Capacity

18 t/d H₂S equivalent throughput

Telemetry id

Used by Ops / WS / graph

zone-a-12

Assembly

Assembly Point North

Exits: exit-a12-n, exit-a12-s

Hazards

Hydrogen Sulfide Release
High-Pressure Hydrocarbon Line Break

Equipment

  • Reactor R-101
  • Compressor C-4
  • Pipeline P-32
  • Heat Exchanger HX-8

Available sensors

gas h2s
temperature
pressure
worker presence
permit status
ppe compliance
valve state
wind speed
camera detection

Zone B07

Boiler & Steam Generation

High-pressure steam generation and distribution for process heating, tracing, and turbine drivers.

high
3,600

Zone B07 houses package boilers and steam headers. Thermal and pressure excursions, stack smoke, and confined-space permits are the dominant risk drivers monitored by SENTINEL.

Open live zone dashboard →

Capacity

120 t/h steam @ 42 bar(g)

Telemetry id

Used by Ops / WS / graph

zone-b-07

Assembly

Assembly Point West

Exits: exit-b07-w, exit-b07-e

Hazards

High-Pressure Steam Jet
High-Pressure Hydrocarbon Line Break

Equipment

  • Boiler B-2
  • Pipeline P-32
  • Heat Exchanger HX-8

Available sensors

temperature
pressure
smoke
humidity
worker presence
permit status
valve state
camera detection

Zone C03

Catalytic Reactor

Fixed-bed catalytic conversion of process feed with quench, recycle compression, and effluent cooling.

critical
5,100

Zone C03 is the catalytic reactor island. Bed temperature, differential pressure, and quench valve state are critical. Runaway or recycle compressor trips escalate quickly into plant-wide ESD scenarios.

Open live zone dashboard →

Capacity

2,400 BPD feed capacity

Telemetry id

Used by Ops / WS / graph

zone-c-03

Assembly

Assembly Point North

Exits: exit-c03-n, exit-c03-e

Hazards

Hydrogen Sulfide Release
Catalytic Runaway / Overpressure
High-Pressure Hydrocarbon Line Break

Equipment

  • Reactor R-101
  • Compressor C-4
  • Pipeline P-32
  • Heat Exchanger HX-8

Available sensors

temperature
pressure
gas h2s
worker presence
permit status
ppe compliance
valve state
camera detection

Zone D09

LPG Storage Tanks

Bullet and sphere storage of liquefied petroleum gas with vapor recovery and firewater coverage.

critical
6,800

Zone D09 (telemetry id zone-d-05) holds bulk LPG inventory. Level, pressure, and hydrocarbon detectors protect against overfill and vapor cloud scenarios. Display code D09 matches plant drawings; live systems retain zone-d-05 for graph compatibility.

Open live zone dashboard →

Capacity

4 × 1,200 m³ LPG bullets + 1 × 2,500 m³ sphere

Telemetry id

Used by Ops / WS / graph

zone-d-05

Assembly

Assembly Point South

Exits: exit-d09-s, exit-d09-e

Hazards

LPG BLEVE / Vapor Cloud
High-Pressure Hydrocarbon Line Break

Equipment

  • Compressor C-4
  • Storage Tank T-17
  • Pipeline P-32

Available sensors

pressure
temperature
gas h2s
worker presence
permit status
valve state
wind speed
camera detection
smoke

Zone E05

Loading & Dispatch

Road tanker and rail rack loading of LPG and intermediate products with metering, grounding, and ESD interlocks.

high
4,500

Zone E05 (telemetry id zone-e-09) is the product loading & dispatch bay. Vehicle density, hose integrity, and grounding status drive transfer risk. Display code E05 matches plant nomenclature; live systems retain zone-e-09.

Open live zone dashboard →

Capacity

8 road bays + 2 rail spots; ~1,800 t/d dispatch

Telemetry id

Used by Ops / WS / graph

zone-e-09

Assembly

Assembly Point South

Exits: exit-e05-s, exit-e05-w

Hazards

LPG BLEVE / Vapor Cloud
High-Pressure Hydrocarbon Line Break
Loading Arm Spillage / Vehicle Impact

Equipment

  • Storage Tank T-17
  • Pipeline P-32

Available sensors

gas h2s
worker presence
permit status
ppe compliance
valve state
camera detection
wind speed
smoke